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Falcon provides precision brass CNC machining and copper CNC machining services for sophisticated parts that need precise tolerances, superb surface quality, and consistent production efficiency. Thanks to advanced Swiss CNC machining, CNC lathe work, and multi-axis machining capabilities, we produce brass and copper components with high accuracy starting from prototypes to mass production.
Based on our knowledge of machining, our services meet the strict requirements of electronics, automotive industries, industrial machinery, fluid regulation, and precision engineering.
| Machining Capabilities | Swiss CNC Turning, CNC Turning, 3/4/5-axis CNC Milling |
| Precision Tolerance | Down to ±0.003 mm depending on part requirements |
| Materials | Brass C360, C260, H59/H62, Copper C101, C110, and other copper alloys |
| Surface Finishes | Polishing, Plating, Passivation, Sandblasting, Deburring |
| Production Volume | Prototype, Low-volume, and High-volume Manufacturing |
Whether you require custom brass components, CNC brass parts, CNC copper parts, or other CNC machined parts. Falcon offers consistent quality, short lead times, and solutions tailored to your requirements, whether you need custom brass pieces, precision copper connectors, electrical contacts, fittings, or other CNC machined products.
Falcon is committed to customizing its brass CNC machining services and results in precision components developed through customer design, CAD, and application requirements. Our skilled engineers ensure the highest standards in part performance enabling cost reduction through DFM, prototype manufacturing, and production optimization.
With advanced Swiss CNC turning, CNC turning, and multi-axis machining capabilities, we produce complex brass parts with tight tolerances, excellent surface finishes, and consistent repeatability for industries including electronics, automotive, medical devices, fluid control, and industrial equipment.
We Provide Custom Brass Machining Services Including
Precision brass turned parts manufactured from customer drawings and specifications.
Complex brass components with threads, slots, holes, grooves, and custom geometries using CNC Swiss machining and turning processes.
Secondary finishing operations, including polishing, deburring, plating, laser marking, and surface treatments.
OEM and ODM manufacturing support with NDA protection to safeguard customer designs and intellectual property.
Prototype to high-volume production, supporting both low-volume custom projects and repeat manufacturing programs.
| Machining Process | Capabilities |
| Swiss CNC Machining | High-volume production of small, complex brass components with tight tolerances |
| CNC Turning | Precision cylindrical parts, shafts, fittings, and threaded components |
| CNC Milling | Complex brass parts with slots, pockets, holes, and multi-feature geometries |
| 5-Axis Machining | Advanced geometries requiring multi-surface machining |
| Secondary Operations | Deburring, polishing, plating, laser marking, and assembly support |
Brass is a popular metal in high precision manufacturing because of its superior properties such as easy to machine, resistant to corrosion, good electrical conduction, and smooth surface finish. Falcon offers brass CNC machining services for manufacturing customized brass parts based on customer drawings and needs.
With state-of-the-art Swiss screw machining and CNC Turning and multi-axis machining capabilities, Falcon is able to produce precise brass parts with the desired level of stability. Our machining technology allows us to carry out prototyping, low-volume production, and mass production of brass parts and components.
| Brass Components | Applications |
| Brass Connectors | Electrical systems, sensors, and electronic assemblies |
| Brass Fittings | Hydraulic, pneumatic, and fluid control systems |
| Brass Bushings | Mechanical assemblies and wear-resistant applications |
| Brass Inserts | Plastic injection molding and threaded assemblies |
| Brass Pins & Shafts | Precision mechanisms and industrial equipment |
During the initial design stage, our engineers will help in the DFM process to enhance the feasibility of the parts and minimize manufacturing costs. All complex processing parts, including milled brass parts, are produced by Falcon with high reliability.
Several types of brass materials are being used in our production process such as C360 brass, C260 brass, H59, H62, and other brass-related metal materials. In addition to experience in machining and strong quality control procedures, we guarantee our clients quality brass manufacturing products.
Copper is a common material in manufacturing industries demanding good electrical conductivity, thermal performance, and resistance to corrosion. Falcon gives copper CNC machining services in the production of copper components for high-precision applications in different industries such as power engineering, automotive, electronics, semiconductors, and thermal management.
By employing modern CNC technologies such as CNC turning, Swiss machining, and multi-axis milling we produce customized copper parts with complicated shapes and high precision. Skilled engineers of the company guide customers throughout the design process from choosing materials and DFM analysis to the production of prototypes and mass production.
| Copper Components | Applications |
| Copper Contacts & Terminals | Electrical connectors, power systems, and electronic devices |
| Copper Busbars | Energy storage, power distribution, and electrical equipment |
| Copper Heat Sink Components | Thermal management and cooling systems |
| Copper Fittings & Connectors | Fluid control and industrial applications |
| Copper Precision Parts | Semiconductor and high-performance equipment |
Copper tends to be more difficult to process than brass as it is soft in nature and has high thermal conductivity, which contributes to heat generation in the process. In order to achieve required precision as well as meet the quality requirements, we employ different kinds of tools, advanced machining parameters, and stringent control of the manufacturing process itself.
We work with different types of copper including C101 oxygen-free copper, C110 electrolytic copper, and other copper alloys in order to create magnesium materials for solutions that need reliable operation and efficient electrical conductivity.
Irrespective of whether you are looking for prototype copper parts or high volume CNC machined copper parts produced using CNC process, Falcon will provide best quality service to meet your needs.
Need precision brass or copper components?
Falcon CNC Swiss provides custom CNC machining solutions with tight tolerances and reliable quality.
Selecting the appropriate material is essential for ensuring the desired performance, durability, and cost-effectiveness of precision machined components. At Falcon, we offer CNC machining services for different types of brass and copper materials, allowing us to support applications that demand high machinability, conductivity, corrosion resistance, and dimensional stability.
Brass is widely used for CNC machining due to its excellent machinability and surface finish. Common grades we machine include:
| Brass Material | Key Characteristics | Typical Applications |
| C360 Brass | Excellent machinability, good dimensional stability, ideal for high-speed machining | Precision turned parts, connectors, fittings, threaded components |
| C360 Brass | Excellent machinability, good dimensional stability, ideal for high-speed machining | Precision turned parts, connectors, fittings, threaded components |
| C260 Brass | Good ductility, corrosion resistance, and surface finish | Electrical components, hardware parts, decorative components |
| H59 / H62 Brass | Balanced strength, machinability, and wear resistance | Industrial components, valves, mechanical parts |
| Lead-Free Brass | Reduced lead content for regulated applications | Plumbing fittings, water-contact components |
Copper is ideal for components requiring high electrical and thermal conductivity. Falcon machines common copper grades including:
| Copper Material | Key Characteristics | Typical Applications |
| C101 Oxygen-Free Copper | High electrical conductivity and excellent purity | Electrical contacts, semiconductor components |
| C110 Electrolytic Copper | Excellent conductivity, corrosion resistance, and thermal performance | Busbars, terminals, heat transfer components |
| Copper Alloys | Improved strength and machinability compared with pure copper | Industrial and precision mechanical parts |
With Swiss CNC machining, CNC turning, and multi-axis milling capabilities, Falcon helps customers select suitable materials and manufacture reliable brass and copper components from prototypes to production volumes.
Falcon creates high precision brass components and precision copper parts for various industries that need accuracy, performance, and consistency. We are capable of producing sophisticated metal parts using state-of-the-art Swiss CNC machines, CNC turning machines, and milling machines according to client specifications, drawings, and technical needs.
The brass and copper machining technology enables creating different components like connectors, fittings, bushings, pins, shafts, electrical contacts, and precision components according to the client’s specifications.
| Component Type | Description | Applications |
| Brass Connectors & Fittings | Precision threads, ports, and complex geometries | Electronics, fluid control, pneumatic systems |
| Brass Bushings & Inserts | Wear-resistant components with accurate dimensions | Mechanical assemblies, automotive parts |
| Copper Contacts & Terminals | High conductivity components for electrical connections | Electronics, power systems |
| Copper Busbars & Conductive Parts | Designed for efficient electrical and thermal performance | Energy systems, industrial equipment |
| Custom Turned Components | CNC turned parts with tight tolerances | Precision machinery and automation |
Our CNC machined brass and copper parts are widely used in:
Electronics & Electrical – connectors, terminals, contacts, and conductive components
Automotive – precision fittings, sensors, and mechanical components
Medical Equipment – small precision parts requiring reliable accuracy
Fluid Control Systems – valves, fittings, and pressure-related components
Industrial Automation – custom shafts, bushings, and precision assemblies
From prototype quantities to high-volume production, Falcon provides reliable brass and copper CNC machining solutions tailored to each industry's performance and manufacturing requirements.
Brass and copper are used extensively in CNC precision machining, depending on the performance requirements of the end product. Brass offers good machinability and lower costs, while copper has better conductive properties.
| Property | Brass | Copper |
| Machinability | Excellent, easy to machine | More challenging due to softness |
| Conductivity | Good electrical performance | Excellent electrical and thermal conductivity |
| Common Applications | Connectors, fittings, bushings, valves | Electrical contacts, terminals, heat transfer parts |
Brass tends to be used for precision components that require good machining properties, stability of dimensions, and good surface finish, while copper is used when high conductivity is required.
Falcon offers custom brass machining and custom copper machining along with engineering assistance in choosing the right metal depending on application factors, production volume, and cost.
The surface finish and quality control process are essential in obtaining the necessary look, performance capabilities, and dimensional precision of brass and copper parts. Falcon offers a variety of secondary operations and inspection procedures to satisfy different application needs.
Depending on the part design and application, available finishing options include:
| Surface Finish | Benefits |
| Polishing | Improves surface smoothness and appearance |
| Plating | Enhances corrosion resistance and surface performance |
| Deburring | Removes sharp edges and improves part safety |
| Sandblasting | Creates uniform surface texture |
| Laser Marking | Provides permanent identification and traceability |
Falcon applies strict quality control throughout the manufacturing process, including:
Incoming material verification
In-process dimensional inspection
Final inspection using precision measuring equipment
Material certification and quality documentation
With advanced CNC machining capabilities and a controlled production process, Falcon ensures brass and copper parts meet customer drawings, specifications, and performance requirements.
Choosing the right machining partner is essential for producing reliable brass and copper components with consistent quality and competitive lead times. Falcon combines advanced machining technology, engineering expertise, and flexible production capabilities to support customers from prototype development to full-scale production.
Precision Machining Expertise
Experienced in Swiss CNC machining, CNC turning, CNC milling, and multi-axis machining for complex brass and copper parts.
Advanced Manufacturing Capability
Equipped to handle prototypes, low-volume projects, and high-volume production with stable quality and repeatability.
Engineering Support
Provides DFM analysis, material recommendations, and process optimization to improve manufacturability and reduce costs.
Strict Quality Control
Ensures every component meets customer drawings, specifications, and industry requirements through comprehensive inspection processes.
One-Stop Manufacturing Solution
Supports machining, secondary finishing, surface treatments, and customized production solutions for global customers.
Whether you need precision brass connectors, copper electrical components, or custom CNC machined parts, Falcon delivers reliable manufacturing solutions tailored to your application needs.
From prototypes to high-volume production, Falcon delivers reliable brass and copper CNC machining solutions with tight tolerances, consistent quality, and flexible manufacturing support.
Contact Falcon to Start Your Project →
Brass is generally free‑machining, produces short chips, and offers excellent surface finishes. Copper, however, is softer and more ductile, which can lead to built‑up edge, long stringy chips, and work hardening. Our Swiss‑type CNC lathes use specialized tool geometries, high‑pressure coolant, and optimized feed/speed parameters to handle both materials efficiently.
Yes. We regularly machine pure copper and high‑conductivity alloys (C101, C110, C182, etc.) for electrical and thermal applications. Our process controls heat generation and chip evacuation to prevent deformation and maintain tight tolerances.
We consistently achieve Ra 0.8–1.6 µm on standard turning/milling operations. With secondary processes like burnishing, polishing, or diamond turning, we can reach Ra 0.4 µm. Brass can also be easily barrel tumbled or vibratory finished for a uniform matte or bright appearance.
Yes. For brass, we offer anti‑tarnish passivation, clear lacquer coating, or electroless nickel plating. For copper, we provide anti‑oxidization dipping, immersion silver or tin plating, and even epoxy coating. These treatments prevent discoloration and maintain electrical/thermal performance.
