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Falcon MFG Co., Ltd.
rapid prototype milling
precision cnc milling services
high-volume cnc milling

Precision CNC Milling Service

Our CNC milling services cater to industries requiring micron-level accuracy, from 10-unit prototypes to 500,000+ production runs. For startups, Falcon custom CNC milling company offer zero-MOQ prototyping with 3-day lead times, ideal for design validation. High-volume clients benefit from automated tool changers and in-house secondary processes like anodizing and bead blasting. A recent automotive project involved milling 50,000 aluminum sensor housings with ±0.002mm flatness tolerances, achieving 99.9% defect-free delivery. If you are looking for cnc milling company for your precision engineering project, Falcon would be always one of the best choices!

Core CNC Milling Capabilities

Our CNC milling centers handle intricate geometries with 3-axis, 4-axis, and 5-axis configurations:

  • 5-Axis Simultaneous Milling: Machine complex contours (e.g., titanium orthopedic implants) in a single setup, reducing cycle times by 35%.

  • High-Speed Machining (HSM): 20,000 RPM spindles for aluminum EV battery trays with Ra 0.4µm finishes.

  • Live Tooling: Integrate drilling, tapping, and threading without repositioning, critical for stainless steel hydraulic manifolds36.

 

Case Study:
Milled 10,000 PEEK surgical guides with 0.01mm positional accuracy for a medical OEM, reducing post-processing costs by 25%.

Core CNC Milling Capabilities

Custom CNC Milling Materials

Custom CNC Milling Materials

Falcon is your ideal custom cnc milled parts manufacturer and milling parts supplier who is specialized in material-specific milling strategies:

  • Aerospace-Grade Aluminum (7075-T6): High-speed milling for lightweight drone frames with 1,500+ hour fatigue resistance.

  • Medical PEEK: Low-RPM drilling to prevent thermal deformation in MRI-compatible housings. 

  • 17-4PH Stainless Steel: Cryogenic cooling to minimize tool wear during high-torque milling of automotive valve bodies.


Material Compatibility Table

MaterialMax Part SizeToleranceTypical Application
Titanium Grade650mm x 500mm±0.01mmBiomedical implants
Inconel 718Inconel 718±0.01mmHigh-temperature turbine blades
Ultem® 2300300mm x 200mm±0.01mmFlame-retardant IoT enclosures


Why Choose Us

Competitive Advantages of Falcon CNC Milling Parts Supplier:

  • Certifications: ISO 9001 (Quality) & 13485 (Medical), ITAR compliance for defense projects.

  • Quality Assurance: Hexagon CMMs (0.0001" accuracy) and XRF material verification.

  • Scalability: Automated pallet systems for 30% faster batch changeovers in high-volume runs.

Discover our CNC Turning Center for high-volume rotational components with integrated EDM services.

Why Choose Us

"Falcon CNC Swiss milled 15,000 aerospace-grade aluminum heat sinks for our satellite systems. Their 5-axis capabilities and ISO 9001 documentation cut our QA time by 40%, ensuring on-time delivery for a NASA subcontract."

– Michael Carter, Lead Engineer
A high Technology Company


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CNC Milling Service FAQ

Q1: What complex geometries can your 5-axis mills handle?

A: Our 5-axis machines produce organic contours (e.g., titanium implants), undercuts, and deep cavities with ±0.001" positional accuracy.

 

Q2: Can you mill flame-retardant plastics like Ultem®?

A: Yes. We optimize spindle speeds and coolant flow for Ultem® 2300 and PEEK to prevent delamination and achieve Ra 0.8µm finishes.

 

Q3: What certifications apply to medical device milling?

A: We’re ISO 13485 certified and provide full material traceability, DSC thermal reports, and FDA-compliant documentation.

 

Q4: How fast can you deliver prototypes?

A: Most prototypes ship in 3-5 days, including DFM feedback and optional anodizing/bead blasting.

 

Q5: Do you support large-format milling for aerospace parts?

A: Our mills handle parts up to 650mm x 500mm, ideal for aerospace brackets, drone frames, and satellite heat sinks.

Your Best Choice For Precision Machining Service
Welcome to Falcon Swiss Machining Factory, your premier source for high-precision manufacturing solutions.