English 
日本語 
한국어 
français 
Deutsch 
Español 
русский 
العربية 
Sep
Learn More
10
What are you looking for?
Falcon provides custom precision bolts and nuts manufactured by virtue of highly developed CNC machining and Swiss machining techniques. Our company excels in producing complex and close tolerance fasteners based on the requirements of our clients.
Our capabilities include precision machined bolts, precision machined nuts, custom threaded fasteners, and specialty fastener component for industries that require high quality and reliability. Using advanced Swiss CNC machining technology the company performs works on prototypes, production of small batches and the repeated manufacture of fasteners.
The material characteristics of the products manufactured by Falcon vary from stainless steel and titanium to brass and aluminium but they have the one common feature - they are produced according to custom requirements with proper engineering support and quality control as well as flexible production.
Falcon specializes in manufacturing custom precision bolts and nuts for applications requiring accurate dimensions, reliable threads, and consistent production quality. With the assistance of CNC machining and Swiss machining, we create precision machined bolts, precision machined nuts, and custom fasteners that correspond to the needs of our customers in terms of their requirements and specifications.
Unlike ordinary fasteners, specially produced custom bolts and nuts give engineers a chance to choose the required parameters, thread type, materials, and features for some assembly. Falcon produces and provides manufacturers with various custom parts like mini fasteners, accurately made components, and complex thread parts.
We offer services in prototype, low volume production, and repeat manufacturing to provide clients with the best precision fastening solutions available. Falcon covers all aspects of custom bolt and nut projects, such as material selection, DFM review, machining, inspection, and finishing.
Our team of professionals possesses all the necessary skills to offer you customized machining services for your specific requirements, whether you need custom bolts and nuts for medical devices, electronics, automotive systems, or industrial machinery.
Falcon is the manufacturer of precision bolts for applications that necessitate the use of accurate sizes, reliable threads, and consistent fit in precision assemblies. We have successfully completed the production of precision machined bolts as per customer drawings using precision CNC machining and Swiss machining. These include designs that have small diameters and tight tolerances.
Our custom bolt capabilities include:
Hex Bolts — Custom dimensions, lengths, thread configurations, and head designs.
Socket Head Bolts — Suitable for compact assemblies where space and fastening strength are important.
Shoulder Bolts — Precision-machined shoulders and controlled diameters for locating and moving components.
Miniature Precision Bolts — Small fasteners manufactured for compact and precision assemblies.
Custom Specialty Bolts — Non-standard bolt geometries and threaded features produced according to customer specifications.
Falcon can produce prototype quantities, orders of small quantities, and repeat production for projects that require precision custom bolts. They will go through the engineering and quotation process in order to analyze material, specifications, threads, and any secondary properties.
Production by Falcon involves precision nuts that must be able to produce accurate threads, remain uniform in size, and function well as fasteners. Using CNC machining and Swiss machining technology, we make precision machined nuts products based on specifications provided by the customers.
Our precision nut manufacturing capabilities include:
Hex Nuts — Custom-machined hex nuts with accurate internal threads and dimensional consistency for precision assemblies.
Lock Nuts — Precision threaded nuts designed to maintain secure connections in demanding applications.
Flange Nuts — Custom flange designs providing improved load distribution and assembly stability.
Miniature Precision Nuts — Small-sized nuts manufactured for compact components and limited-space applications.
Custom Specialty Nuts — Non-standard profiles, thread configurations, and application-specific designs produced based on customer requirements.
Falcon is proficient in providing custom precision nuts right from the initial creation of prototypes to their manufacturing stage. If you need assistance in terms of materials, thread specs, tolerances, and the optimizing process of manufacturing, Falcon is going to take care of it.
Regardless of whether you require precision nuts for your medical application, electronics, automotive project, or other solution, Falcon can provide you with superior machining solutions for low-volume or recurring production needs. Explore our Swiss machining products catalog.
Falcon employs advanced precision CNC machining and Swiss machining processes that yields precision fasteners with intricate geometry, exact tolerances, and uniform quality. It is worth mentioning that the Swiss machining technique is considered ideal for making precise parts in small diameters (such as bolts, nuts, and other threaded pieces).
Our Swiss machined fasteners capabilities include:
Swiss CNC Machining — Ideal for miniature bolts, nuts, and small precision fasteners requiring excellent dimensional control and efficient production.
CNC Turning — Suitable for custom bolt and nut geometries, including turned profiles, grooves, and precision cylindrical features.
Thread Machining — Accurate internal and external threads produced according to customer drawings and specifications.
Secondary Machining Operations — Additional features such as cross holes, slots, flats, and other custom details can be incorporated into precision fastener designs.
Swiss machining provides advantages for applications requiring:
Small and complex fastener designs
Tight tolerance requirements
High repeatability for production runs
Consistent quality across large quantities
By combining Swiss CNC machining expertise with precision inspection capabilities, Falcon supports customers from prototype development to repeat production of custom machined fasteners.
Choosing the right materials is significant for achieving performance and reliability of custom fasteners. Falcon specializes in the production of precision bolts and nuts by making use of different types of metals which provide for the required resistance to corrosion, strength, weight, and other parameters.
| Material | Key Properties | Typical Applications |
| Stainless Steel | Excellent corrosion resistance, strength, and durability | Medical devices, industrial equipment, precision assemblies |
| Titanium | Lightweight, high strength-to-weight ratio, excellent corrosion resistance | High-performance and specialized components |
| Brass and copper | Excellent machinability and electrical conductivity | Electronics, connectors, precision hardware |
| Aluminum | Lightweight, corrosion resistant, easy to machine | Electronics, lightweight assemblies, equipment components |
| Alloy & Carbon Steel | High strength, wear resistance, and durability | Industrial machinery and mechanical applications |
Falcon has an array of finishing processes for precision CNC fasteners, including anodizing, passivation, plating, polishing, and many other processes that can enhance the aesthetics of the part while protecting it from corrosion and improving its performance.
Our staff of engineers can assist you in selecting appropriate materials as well as finish types that are suitable depending on the specifications of the component, its working environment, tolerance levels and the needs of the manufacturing process.
Need custom fasteners for your application?
Upload your drawing and get a machining review from Falcon.
Falcon has all the custom bolt and nut manufacturing capabilities to manufacture non-standard bolts and nuts and to provide precise dimensions and reliable production support. From the initial stage of product design to repeated production, our professionals are committed to optimizing part needs to ensure efficient and consistent production.
Our manufacturing capabilities include:
Custom Dimensions and Designs — Production of bolts and nuts with customized diameters, lengths, head configurations, profiles, and special features based on customer drawings.
Precision Thread Machining — Accurate internal and external threads manufactured according to specifications to ensure proper fit and assembly performance.
Complex Feature Machining — Additional features such as cross holes, slots, grooves, flats, and other customized geometries can be integrated into fastener designs.
Prototype to Production Support — Support for prototype development, low-volume orders, and repeat production runs with consistent manufacturing processes.
Engineering and DFM Support — Design review and manufacturing recommendations help improve machinability, reduce production challenges, and optimize overall project costs.
Using CNC machining, Swiss machining, and quality inspection technologies, Falcon can help customers in search of a trustworthy custom fasteners manufacturer to meet precision needs for bolts and nuts.
Quality control is very important for precision bolts and nuts, which are components that need very accurate dimensions, threads, and assembly performance. Falcon uses inspection processes in all manufacturing phases to confirm that its customized fasteners meet the drawings, specifications, and quality demands of its customers.
Our quality control process includes:
Dimensional Inspection — Verification of critical dimensions, diameters, lengths, and geometric features according to engineering drawings.
Thread Inspection — Inspection of internal and external threads to ensure proper fit, accuracy, and assembly reliability.
In-Process Inspection — Monitoring key characteristics during machining to maintain consistent production quality.
Final Inspection — Comprehensive checks before shipment to verify part conformity and customer requirements.
Material Verification — Material certificates and traceability documentation can be provided according to project requirements.
Falcon supports customers across different industries through established quality management systems:
| Certification | Application Focus |
| ISO 9001 | General quality management and consistent manufacturing processes |
| ISO 13485 | Quality requirements for medical device components |
| IATF 16949 | Automotive quality management and production standards |
These quality systems support our ability to manufacture precision machined fasteners with reliable performance, repeatability, and production consistency.
Falcon produces customized fasteners for industries that demand precision, dependability, and uniformity of manufacturing quality. Our CNC machining and Swiss machining technologies enable us to produce precision bolts, precision nuts, and threaded parts for different types of purposes.
Industries Served
| Industry | Custom Fastener Applications |
| Medical Devices | Precision bolts, nuts, and miniature fasteners for medical equipment and instruments requiring tight tolerances and reliable performance |
| Electronics | Small precision fasteners and threaded components for electronic assemblies, connectors, and compact devices |
| Automotive | Custom machined fasteners for vehicle components, mechanical assemblies, and production applications |
| Industrial Equipment | Precision bolts and nuts used in machinery, automation systems, and industrial assemblies |
| Robotics & Automation | Small and complex fasteners designed for precision motion systems and compact mechanical structures |
With expertise in Swiss machined fasteners and CNC precision machining, Falcon provides customized manufacturing solutions from prototype development to repeat production.
Selecting the correct manufacturing partner is key to the success of custom bolt and nut production which conveys the specifications concerning dimensions, materials employed and performance requirements. Falcon is leveraging CNC machining, Swiss machining skills and quality management systems for the provision of precision fasteners manufacturing solutions.
Key advantages include:
CNC & Swiss Machining Expertise — Advanced machining capabilities for small, complex, and tight-tolerance fasteners.
Custom Manufacturing Support — Production based on customer drawings, specifications, and application requirements.
Prototype to Production Capability — Support for prototypes, low-volume projects, and repeat production runs.
Material and Finishing Solutions — Multiple material options and secondary processes to meet different application needs.
Quality Management Systems — Inspection processes supported by ISO 9001, ISO 13485, and IATF 16949 quality standards.
From initial engineering review to final inspection, Falcon provides complete support for customers seeking a reliable custom fasteners manufacturer for precision bolts, nuts, and specialty threaded components.
Need custom precision bolts and nuts for your next project?
Falcon provides CNC and Swiss machining solutions for small, complex, and tight-tolerance fasteners. Send us your drawings, material requirements, specifications, and production quantities for engineering review and a customized quotation.
Falcon produces an extensive collection of precise bolts and nuts, such as hexagon bolts, socket head bolts, shoulder bolts, hexagon nuts, locking nuts, flange nuts, and various special threaded fasteners. The products may be manufactured based on customer drawings and specifications.
Yes. Falcon is a specialist in manufacturing custom nuts and bolts depending on customer's specifications with unique sizes, thread types, materials of choice, and special requirements. The staff of engineers is ready to provide DFM tips in order to ensure effective production.
Swiss machining is great for making small precision fasteners that have precise tolerances, complicated shapes, and there are a lot of repetitions. It is mostly used for miniature screws, nuts, threaded elements, and other little mechanisms.
Falcon produces precise fasteners from such materials as stainless steel, titanium, brass, aluminum, or steel alloys. The choice of materials depends on the application requirements such as the level of strength, corrosion resistance, weight, and environment of use.
Falcon follows established quality management systems including ISO 9001, ISO 13485, and IATF 16949. Inspection processes include dimensional verification, thread inspection, material verification, and final quality checks.
