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The optical industry may be the most demanding industry in regards to precision, due in large part to the nature of the parts being machined. From lens mounts to fiber optic connectors, the need for precision is paramount.
Swiss machining offers the precision that is synonymous with high quality, making it indispensable for producing high-performance optical components.
What is Swiss Machining?
Swiss machining is a specialized CNC process that originated from the Swiss watchmaking industry. Swiss machining involves the workpiece moving in a longitudinal fashion and being supported very close to the cutting tool, which minimizes deflection and makes it possible to produce slender parts with very tight tolerances.
Optical Industry Applications
Lens Mounts
Lens mounts are very specific dimensions and need to be within a few microns to make proper contact with the housing of a camera or a microscope to create quality images.
Fiber Optic Connectors
The efficiency of fiber optics systems rely heavily on the characteristics of the connectors. Swiss machining produces connectors to exact specifications which minimizes signal loss and maximizes performance.
Micro Machining Optical Component
Micro lenses and prisms require an intricate ability of precision machining. The ability to produce very small parts is essential; Swiss machining provides that essential capability.
Benefits of Swiss Machining in Optical Component Manufacturing
High Accuracy: Capable of achieving tolerances as tight as ±0.005mm, which is a prerequisite for optical components.
Complex Geometries: Able to produce intricate geometries required for complex optical systems.
Material Variety: Is able to efficiently machine materials such as aluminum, titanium and high-tech plastics used in optics.
Surface Finish: Provides high-quality surface finishes that can eliminate or shorten the need for polishing.
Production Time: Ability to combine multiple operations, shortening production time.
Schott Manufacturing Solutions
Falcon CNC Swiss: Leading optical precision machining
Falcon CNC Swiss is committed to precision and quality when it comes to producing components for the optical industry. Using modern 7-axis CNC systems, Falcon is able to produce high-quality, complex components such as prism mounts and fiber optic ferrules that require near zero tolerances. Falcon’s production range encompasses 28 different CNC techniques and 30 different surface treatments to ensure that components are made to the highest quality standard every time.
Case Study: Laser System Components
A well known manufacturer of laser equipment engaged Falcon CNC Swiss on developing components that had very tight tolerances and superior surface finishes. Falcon was able take the components offered and carve them using Swiss machining so they exceeded the performance specifications. This look forward to working with Falcon CNC creating innovative solutions that help him in the competitive performance laser market.
Finding Your Next Supplier of Optical Components
Swiss machining is a pillar of precision optical component production. Its ability to produce high-accuracy parts quickly is crucial for the optical industry. Companies like Falcon CNC Swiss are using modern machining methods to enhance and expand the possibilities of optical uses.
Please visit Falcon CNC Swiss Optical Precision Machining if you would like any further information on how Swiss machining can improve your optical components.
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