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Falcon is specializing in the production of custom electrical contacts and custom precision screws intended for Original Equipment Manufacturer and industrial applications, which hence the necessity of accurate dimensions, stable interfaces, and stable quality of products. CNC and Swiss machinery facilitate our production of components made according to clients' sketches.
Our company produces electrical contacts and screws with various geometrical shapes in fields where small diameters and accuracy of the items are necessary. Our clients can choose materials, sizes of the items along with their characteristics, and volume of production based on different designs. We assist our clients in all stages of manufacturing starting with a prototype and small-scale production and finishing with the metal fabrication of orders made in abundance.
For detailed requirements, drawings, or production quantities, customers can submit their project information for quotation.
OEM customers requiring specialized electrical contacts and precision screws can count on Falcon to assist them in manufacturing these components to meet the demands of their specific applications. We do not restrict our efforts to producing catalog pieces; instead, we rely on customer engineering drawings, CAD files, prototypes, or other specifications to create products according to their design specifications.
Made-to-Print Production — Manufacture components according to approved drawings, dimensions, tolerances, and technical specifications.
Prototype and Sampling — Support initial component development and sample production before repeat manufacturing.
OEM Production — Provide consistent components for integration into customer assemblies and finished products.
Repeat Orders — Maintain production requirements for recurring programs and scheduled component supply.
High-Volume Manufacturing — Support larger production quantities when component demand increases.
Through this method, Falcon can be part of all types of projects – from prototype manufacturing of new products to operating OEM production programs.
Falcon was created to make custom electrical contacts for OEM products that need to have reliable electrical connections while being properly sized mechanically. Instead of making complete electrical parts, Falcon concentrates on the customer-specified parts including very small and mini parts, which could be mounted to other products.
Typical electrical contact components include:
Contact Pins — Made-to-print pins with controlled diameters, lengths, and connection features.
Contact Tips — Compact contact elements manufactured for defined contact-point geometries.
Terminal Contacts — Precision-machined contact parts designed for electrical connection assemblies.
Socket Contacts — Small cylindrical contact components produced to specified mating dimensions.
Spring Contact Components — Custom-machined parts for assemblies requiring controlled mechanical contact.
Miniature Electrical Contacts — Small components manufactured for space-constrained electronic assemblies.
Custom Contact Bodies — Application-specific contact geometries produced from customer drawings or samples.
Falcon provides production services for these parts provided that production capabilities are matched to the specific project and customer needs.
Falcon manufactures custom precision screws that are for the needs of OEM assemblies, where normal screws can’t fulfil the requirements of the specifications about sizes, designs, and assembly of parts in question. Moreover, both drawings supplied by a customer and CAD drawings can be used in production and the screws produced will have the design necessary to be installed into the assembly in question, rather than using standard fasteners.
Typical custom screw products include:
Custom Machine Screws — Made-to-print screws for precision mechanical and electronic assemblies.
Custom Miniature Screws — Compact screws for space-constrained components and small assemblies.
Custom Threaded Screws — Components with specified thread dimensions, lengths, and head configurations.
Custom Shoulder Screws — Screws incorporating controlled shoulder dimensions for positioning or assembly functions.
Custom Step Screws — Multi-diameter designs manufactured for components requiring different functional sections.
Custom Screws for Electronics — Small precision screws designed around electronic component and enclosure requirements.
Falcon custom screws range from prototype to mass production depending on the production parameters each of our customers' drawings prescribes. Explore more screw machine products.
Falcon makes use of CNC turning and Swiss machining in the production of custom electrical contacts and custom precision screws, especially when it comes to small components that require duplicated dimensions and controlled interfaces. In this case, using our machining capabilities, it is possible to produce parts with dimensions down to the Ø0.5 mm size mark, with tolerances going up to ±0.01 mm.
Small-Diameter Components — Swiss machining supports compact contact pins, miniature contacts, and small precision screws with diameters from approximately Ø0.5 mm.
Dimensional Control — Selected features can be manufactured to tolerances of approximately ±0.01 mm when supported by suitable part geometry and process conditions.
Threaded Features — Custom screws can incorporate application-specific thread sizes, lengths, head configurations, and non-standard geometries.
Repeat Production — Process control helps maintain dimensional consistency across recurring OEM orders.
Production Scale — Falcon supports prototypes, sampling, repeat orders, and high-volume production.
For detailed machining capabilities and tolerances, see our Swiss Machining Services page.
Falcon utilizes a range of engineering materials and finishing techniques for custom electrical contacts and custom precision screws, taking into consideration electrical properties, mechanical requirements, corrosion resistance, and use conditions. The choice of materials, therefore, depends on the way the component is supposed to function as well as the specifications of the customer.
| Component | Common Materials | Typical Applications |
| Electrical Contacts | Copper alloys, brass, beryllium copper, phosphor bronze | Used for custom electrical contacts requiring electrical conductivity, wear resistance, and reliable contact performance. |
| Contact Surfaces | Gold plating, silver plating, nickel plating, tin plating | Applied to electrical contact surfaces where conductivity, corrosion resistance, and durability are required. |
| Precision Screws | Stainless steel, brass, aluminum, alloy steel | Used for custom precision screws requiring strength, dimensional stability, and application-specific performance. |
| Specialty Materials | Titanium and other engineering alloys | Selected for demanding applications requiring lightweight performance or specific mechanical properties. |
The customers are made to choose the right materials for their designs based on whether the requirements are electrical conduction in the case of contacts or mechanical strength where precise screws apply. To learn more about the materials available, visit our Materials for Precision Machining page, or explore more Swiss machined components.
Falcon produces specialized electrical connectors and special precision screws that are necessary for devices that require a reduced dimension, reliable interface, and repeatable component performance. Instead of focusing on electrical and mechanical products as a whole, we provide individual machined components to be assembled into customers' products.
| Industry / Application | Component Applications |
| Consumer Electronics | Miniature electrical contacts and custom screws for compact electronic assemblies, connectors, switches, and enclosures. |
| Industrial Automation | Precision electrical contacts and custom screws used in control equipment, sensors, actuators, and automated assemblies. |
| Robotics | Small electrical contact components and precision screws for motion-control equipment, robotic assemblies, and compact mechanisms. |
| Automotive & EV | Custom electrical contacts and precision screws for electronic modules, control systems, and vehicle components. |
| Semiconductor Equipment | Small precision contact components and custom fasteners for equipment requiring controlled dimensions and reliable assembly. |
Falcon supports application-specific requirements from prototype development through repeat and high-volume production.
Falcon manages both custom electrical contacts and precision screws. A comprehensive inspection and production process has been designed to maintain dimensional accuracy and consistency during production. Falcon is capable of manufacturing initial samples of parts and fulfilling large order OEM production programs.
Dimensional Inspection — Critical diameters, lengths, threads, and interfaces are checked against approved drawings and specifications.
Material Verification — Material requirements are reviewed against the customer's specifications before production.
First-Article Inspection — Initial samples can be inspected before proceeding with repeat production.
Process Consistency — Production parameters and inspection requirements are controlled to maintain consistent component dimensions across batches.
High-Volume Production — Repeat orders can be supported with established production and inspection procedures for larger quantities.
Documentation — Inspection results and quality records can be provided when required by the customer's quality requirements.
Falcon works in accordance with ISO 9001 and ISO 13485 quality management systems, offering support to OEM clients requiring documented and replicable manufacturing from its end.
Finding a source for custom electrical contacts and custom engineered precision screws takes more than just matching drawings to manufacturing processes. Instead, Falcon places emphasis on effective technical communication strategies, delivery consistency, and reliable assistance in all aspects of the customer-supplier relationship.
Drawing-Based Communication — Customer drawings, specifications, samples, and revision requirements are reviewed as the basis for production.
Consistent Order Management — Project requirements are maintained across repeat orders to help reduce unnecessary specification changes.
Responsive Quotation Support — Drawings, quantities, materials, and technical requirements can be reviewed before quotation.
OEM-Oriented Cooperation — Components are manufactured as part of the customer's assembly or finished-product supply chain rather than as generic catalog items.
Long-Term Supply Support — Established component requirements can be maintained for recurring purchasing programs.
Clear Technical Coordination — Manufacturing questions and specification issues can be communicated with customers before production begins.
When it comes to reliable custom electrical contacts manufacturer and custom screw manufacturer, one can count on Falcon for structured custom component sourcing services as well as ongoing OEM partnership.
Need custom electrical contacts or custom precision screws for an OEM project?
Send Falcon your drawings, CAD files, samples, material requirements, target quantities, and critical specifications for review. Our team can evaluate your component requirements and provide a quotation based on the requested design and production conditions.
Yes. Based on its own designs as well as those provided by its customers in the form of blueprints, CAD files, samples, or specifications, Falcon produces customized electrical contacts for OEM as well as industrial applications.
Depending on their design, Falcon can manufacture contact pins, contact tips, terminal contacts, socket contacts, spring contact parts, and various other designed contact components.
Yes. Customized precision screws can be manufactured according to customer specifications, including input on the required dimensions, threading, lengths, head configuration, and other design specifications.
Falcon can produce customized machine screws, miniature screws, threaded screws, shoulder screws, step screws and various other screws based on specific applications.
The most common choices include copper alloys, brass, beryllium copper, and phosphor bronze. In addition, plating may also be suggested, depending on electrical specifications and the environmental parameters required for the given application.
Yes. Falcon works on projects which range from prototypes or samples to high volume production and thus considers the specifics of the customized components or the quantity of products needed.
