Precision 5-Axis CNC Machining Services for Complex Components

Falcon CNC Swiss has a state-of-the-art 5 axis machine shop dedicated to manufacturing highly complex precision machining parts that are impossible to produce with traditional 3-axis machining. The 5-axis CNC machining services we offer will allow you to machine complex geometries in full depth, from any orientation or angle in just one set-up. This advance machining technology will grant you superior accuracy and turn-around speed of production compared to conventional machining processes, and will save you massive costs relative to any options you may consider for your most challenging projects.

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What Is 5-Axis CNC Machining?

5 axis CNC machining is the method of the cutting tool operating through five axes of motion, simultaneously. This ability to machine the part from every orientation and angle in one process, means there is not much opportunity for errors of vertical and horizontal axes.

Significant Geometric Complexity: Machine undercuts complicated contours and organic shapes with ease.
Superior Surface Finish: Appropriate tool orientation reduces stair-stepping and subsequent hand finishing.
Improved Accuracy: Machining occurs in full from one set-up and reduce cumulative tolerancing errors.
Reduced lead time: You will have parts faster and so will your products be available sooner simply because complex components can be machined.

Our 5-Axis Machining Capabilities

Our 5 axis CNC machine service is equipped to handle your most challenging requirements.

Capability	Description	Benefit to You
Simultaneous 5-Axis Milling	The tool and workpiece can move dynamically on 5 axes at once.	Allows for the production of highly complex CNC machining parts like impellers, turbines, and aerodynamic forms.
3+2 Axis Machining	The tool is positioned at a fixed angle, and 3-axis milling is performed.	Ideal for machining multiple complex features on different sides of a part with superior rigidity and speed.
Large Envelope Capacity	Our machines accommodate sizable parts for industrial applications.	We can handle large-scale complex machining projects for sectors like aerospace and energy.
High-Speed Machining (HSM)	Combined with 5-axis for efficient material removal on complex geometries.	Reduces cycle times and improves surface finish on tough alloys.

Industries & Materials We Machine With 5-Axis CNC

Our advanced 5 axis CNC machining services are integral to innovation across multiple industries. The ability to manufacture complex geometries in a single setup is a requirement for producing quality, performance-reliability components. The materials we machine are chosen accordingly as they meet these applications' precise mechanical, thermal, and environmental requirements.

We machine a diverse range of materials, all tailored to fit your applications:

Industry	Key Applications	Example Components	Commonly Used Materials
Aerospace & Defense	Structural components, propulsion systems, avionics	Engine mounts, turbine blades, UAV parts, radar housings	Titanium (Ti-6Al-4V), Aluminum (7075-T6), High-Temp Alloys (Inconel)
Medical & Life Sciences	Surgical tools, implantable devices, diagnostic equipment	Orthopedic implants, surgical instrument handles, MRI coil components	Stainless Steel (316L, 17-4PH), PEEK, Titanium (CP Ti)
Automotive & Motorsports	Powertrain systems, prototyping, performance parts	Turbocharger housings, cylinder heads, lightweight structural brackets	Aluminum (6061-T6), Stainless Steel, Brass
Energy & Industrial	Power generation, fluid handling, heavy machinery	Pump impellers, turbine blades, valve bodies, compressor rotors	Stainless Steel (303, 304), Duplex Steel, Bronze, Inconel

Metals: Aluminum, Stainless Steel (303, 304, 316, 17-4PH), Titanium, Inconel, Copper, Brass, Tool Steel.
Plastic and Composites: PEEK, Delrin (POM), UHMW, Nylon, Polycarbonate.

This relationship of industry pivot knowledge and material science allows us to be your true partner by offering complex precision machining houses from prototype to high volume CNC production.

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Why Choose Falcon CNC Swiss for 5-Axis CNC Machining?

Trust our 5 Axis Machine Shop for precision complex parts. We deliver superior accuracy, efficiency, and quality from prototype to production. Partner with experts in advanced 5-axis CNC machining solutions.

Expertise in Complicated Parts: We love a challenge! Bring us your most complex precision machining project.
Experience: Our engineers provide Design for Manufacturability (DFM) recommendations so you can best prepare your part for cost and efficiency.
Quality Assurance: Each part is stringently measured to specifications with a variety of CMM and metrology equipment to ensure adherence to print specifications.
Supporting Every Project Realization: We support your project from low-volume prototyping to high-volume production runs.

Get a Free 5-Axis Machining Quote

When you’re ready to utilize our 5 axis CNC service for your complex part machining projects, select Falcon CNC Swiss, the 5-axis machine shop designed for complex and precision machining. Send us your CAD files (STEP, IGES) and drawing for a fast, accurate quote and DFM recommendations.

Want to speak to an engineer? Contact Our Machining Engineers for 5-Axis Machining Quote today!

FAQ for 5 axis CNC service

Q: What file formats are required for a 5-axis machining quote?

A: We request CAD files in 3D (STEP, IGES) and a 2D PDF drawing with dimensions and tolerances.

Q: What are advantages of 5-axis versus 3-axis machining?

A: Advantages include being able to machine very complex geometries with setup, improved accuracy, improved surface finish and overall less machining time for each part altogether.

Q: Can you handle low and high volume for complex machining?

A: Yes 100%! Our 5-axis CNC service can accommodate each phase, from prototype, low or high volume for complex parts production.

Q: What lead times can I expect for a 5-axis project?

A: Lead times depend on complexities of parts and volume. We pride ourselves on quick quote and prototype response. Please reach out to us with your details for lead time.

Your Best Choice For Precision Machining Service

Welcome to Falcon Swiss Machining Factory, your premier source for high-precision manufacturing solutions.