Precision CNC Machined Enclosures & Custom Housings

Falcon CNC Swiss is a top custom enclosure manufacturer, specializing in high volume production of CNC machined enclosures and custom housings for the globe most innovative industries. We convert raw materials into sturdy, complex, and reliable shells that protect your critical electronics and mechanical systems. Our specialty in DFM (Design for Manufacturability) and CNC machining give our clients quality, scalability, and value that is unsurpassed.

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Our Custom Aluminum Enclosures Machining Capabilities

With over 300 CNC machines in our advanced manufacturing floor, including multi-axis machining centers, and automated production cells, Falcon is your reliable custom aluminum enclosures configured to efficiently produce machined enclosures. We are able to produce everything from complex low-volume prototypes to high volume CNC machining runs for custom electronic enclosures with consistent quality.

Multi-Axis Machining: With our 5 axis capability, we are able to machine complicated features, ports, and mounting points on multiple sides of an aluminum enclosure in one setup, saving you time and money.
High-Speed Machining: Using special tooling, our Brother Speedio, high-speed machining centers can achieve rapid cycle times. This makes us ideal for producing custom plastic enclosures and metal enclosures in large batch CNC productions.
Production Automation: With robotic loaders and pallet systems in place at Falcon, we are able to execute lights-out operation, guaranteeing timely delivery of your high-volume projects.

Our precision machining services encompass a full identity to support your project.

Our Custom Aluminum Enclosures Machining Capabilities

Precision Machined Aluminum Box For Industries & Applications

Our machined aluminum box are essential components across many industries. Our ability to machine high volumes of products with precision means we can meet the rigorous demands of these industries.

-Electronics and Telecommunications: Custom PCB Enclosures, server chassis, router housings, and electronic enclosures subject to EMI/RFI shielding, precise I/O cutouts, or thermal management.

-Automotive and EV: Lightweight, high-strength machined aluminum enclosures for EV, motor housing, and controls subjected to extreme conditions.

-Medical Technology: Custom enclosures for diagnostic test equipment, handheld devices, and imaging systems where biocompatibility, cleanliness, and reliability are required.

-Industrial Automation: Tough, custom metal enclosures and custom steel enclosures for PLCs, motor drives, and sensors on the factory floor, designed to withstand the environmental rigors of vibration, dust, and moisture.

As a aluminium enclosure manufacturer, we have served many of the leading names in these industries. Explore our more CNC manufacturing service →

The Right Materials for Your Custom Machined Enclosures Applications

We have a vast offering of engineering-grade materials for your precise needs in strength, lightweight, cost, and corrosion resistance. Whether it is to have a lightweight machined aluminum enclosure to house equipment for electronics or a chemical resistant custom plastic enclosure for a medical product, our team will help you identify the right material option for your application.

In the table below, we have listed the most commonly used materials for CNC machined enclosures and custom housings:

Material Category	Key Materials	Properties & Advantages	Ideal Applications
Metal Enclosures	Aluminum 6061-T6 Aluminum 7075-T6	Excellent strength-to-weight ratio, good corrosion resistance, high thermal & electrical conductivity, easily machinable.	Custom electronic enclosures, server chassis, heat sinks, handheld device housings, aerospace components.
	Aluminum 6061-T6 Aluminum 7075-T6
	Stainless Steel 304/316	Superior strength, excellent corrosion resistance, durable, hygienic, can be electropolished.	Medical device and equipment, marine hardware, food processing equipment, chemical industry enclosures.
	Carbon Steel	High strength, magnetic, cost-effective. Often requires plating or coating for corrosion protection.	Industrial control boxes, heavy-duty machinery housings, custom steel enclosures for internal use.
Plastic Enclosures	ABS	Low cost, good impact resistance, good stiffness, easily molded and machined.	Consumer product custom plastic enclosures, prototypes, custom PCB enclosure prototypes, housings for non-critical applications.
	Polycarbonate (PC)	High impact strength, transparent grades available, good heat resistance.	Protective clear shields, safety guards, transparent custom acrylic enclosures requiring toughness.
	PEEK	Exceptional chemical and thermal resistance, high mechanical strength, biocompatible, low moisture absorption.	Demanding aerospace, automotive, and medical custom enclosures, semiconductor parts.

Can't find what kind of custom electronic enclosures you're looking for? We work with a vast range of other alloys and engineering plastics. View ourcomplete materials list for more options and detailed specifications.

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Why Choose Falcon for Your Enclosure Manufacturer?

- Expert DFM Analysis: Our Engineers will analyze your design for your custom enclosures and suggest improvements to reduce cost and enhance manufacturability, without sacrificing function.

- Scalable Production: We are set-up for the best high volume manufacturing. Our automated cells and high volume screw machining production capability allows us to efficiently scale production based on your requirement from thousands to millions of units.

- Vertical Integration: We have a full suite of surface finishing processes like anodizing, powder coating, bead blasting, and silk screening, delivering a complete source for your machined enclosure requirements.

- Uncompromising Quality: Our comprehensive quality management system driven by SPC, and CMM inspection, ensures everything that we manufacture and ship meets your precise specifications and the highest quality standards.

Ready to Get a Quote for Your Custom Enclosure Project?[Request a Free Quote & DFM Analysis]

Frequently Asked Questions (FAQ)

Q: What are the advantages of a CNC machined enclosure rather than a fabricated one?

A: CNC machined enclosure will have superior functional precision, strength and design flexibility. It is milled from a solid block of material, and there will be no weak points made by welding or bending. Additionally, something that is CNC machined is completely automated - easily achieving the repeatability an order of any quantity requires.

Q: Do you accept high-volume orders for custom electronic enclosures?

A: Yes. High-volume CNC machining is our strong suit. Our automated production lines and scalable CNC production processes are developed for efficient large batch CNC production of custom electronic enclosures and other housings.

Q: Do you provide finishing and assembly?

A: Yes, we will manage that for you as well! We machine your custom enclosure, add surface finishes, and do light assembly all in-house, which simplifies your supply chain and quality control.

Your Best Choice For Precision Machining Service

Welcome to Falcon Swiss Machining Factory, your premier source for high-precision manufacturing solutions.