Industry-Specific Solutions
At Falcon CNC Swiss, your trustful cnc machined components supplier we engineer material-process synergies to meet industry-specific challenges. Below is a breakdown of our expertise across critical sectors:
| Industry | Key Materials | Processes | Case Study | Key Benefits |
| Medical | Titanium (Grade 5, 23), PEEK,316L Stainless Steel | High volume Swiss Machining, 5-Axis Milling | 10,000+orthopedic bone screws with Ra 0.2µm surface finish | Biocompatibility, ISO 13485 compliance |
| Automotive | 6061 Aluminum, 4140 Steel, Brass | High volume CNC Turning, Multi-Axis | 50,000 fuel injector nozzles；0.005mm tolerance) | High thermal resistance, ISO certified |
| Industrial | nconel 718, Delrin, Copper C110 | High volume CNC Milling, EDM Wire Cutting | 2,500hydraulic valve bodies for heavy machinery | Corrosion resistance, IP67 sealing |
| Electronics | Ultem 2300, Magnesium AZ31B | Micro-Machining, Laser Cutting | 100,000heat sink enclosures for IoT devices | EMI shielding, lightweight designs |
Material-Process Compatibility Matrix
| Material Category | Optimal Processes | Tolerances Industry Use Cases |
| Medical-Grade Metals (Ti6Al4V, CoCr) | Swiss Screw Machining, Polishing | ±0.005mm Surgical tools, implantable devices |
| High-Strength Alloys (Inconel, 17-4PH) | High-Speed Milling, Cryogenic Cooling | ±0.01mm Turbocharger shafts, precision fittings |
| Engineering Plastics (PEEK, PTFE) | Precision CNC Turning, Drilling | ±0.02mm Electrical insulators, chemical seals |
| Exotic Metals (Magnesium, Tungsten) | EDM, Micro-Machining | ±0.015mm RF connectors, radiation shielding |
Precision CNC Machined Parts & Swiss Machine Products
We provide low-volume custom CNC machined parts for prototypes or high-volume precision CNC machined parts for production for consistent accuracy manufacturing of machined parts every time utilizing Swiss screw machines and multi-axis centers.
As a valued precision machined parts manufacturer, we have extensive experience with quick-turn prototyping and mass production. For companies with no MOQ, we offer 5 days lead times on custom CNC milled parts to help shorten their product development cycles.
We can support high-volume projects utilizing our automated bar feeders and in-house secondary processes (e.g., passivation and anodizing). For example, we produced 200,000 precision aluminum sensor housings for EV manufacturers with ±0.005mm tolerances for all batches, utilizing our CNC Swiss machining experience.
High Capacity CNC & Swiss Machining for Volume Production
Falcon CNC Swiss can deliver high volume CNC and Swiss machining projects, again, accurately and consistently with very rapid speed. We use production systems specifically designed for mass production of small complex parts in the medical, automotive, aerospace, and electronics industries.
Scalable Machining Services
300+ CNC and Swiss-type machines for production operations 24/7.
Multi-axis capabilities to produce complex geometries.
Robotic and bar feed capabilities can maintain production state continuity.
Batch sizes: 1 to 1 million+ parts/month.
Precision Tolerance Repeatability
Tolerance control: ±0.0005" (±12.7μm).
Inline measurement/quality.
ISO and company specific process control.
Economic mass production of OEM parts
Cost optimized production for low-to-high volume production.
Lowest spend setup time and ability to reuse tooling allow for cost lessening for both the short-run and long-run.
Dedicated production line for parts we build on a regular basis.
Secondary operations; plating, heat treating, laser engraving.
Certifications & Quality Control
Quality is non-negotiable. As an ISO 9001, 13485, and 16949 certified CNC machining China supplier, we adhere to strict protocols for medical and automotive sectors. Every batch undergoes CMM inspection using Brown & Sharpe equipment, with reports available upon request. Our ITAR-registered facility ensures compliance for defense projects, while material certifications and full traceability are standard. Statistical process control (SPC) minimizes deviations, and our zero-defect policy includes free rework or replacement for non-conforming parts.
Ready to elevate your next project with Swiss-grade accuracy? Our ISO-certified engineers are here to optimize your design for manufacturability, cost, and speed.
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"Falcon CNC Swiss machined 15,000 titanium spinal implant prototypes for our FDA submission, achieving 0.005mm concentricity across all units. Their material traceability documentation cut our audit prep time by 60% – a true partner in regulated manufacturing."
– Dr. Emily C, Lead R&D Engineer
OEM Medical
FAQs: High Volume CNC Machining Production
Q1: What is high-volume CNC machining?
A: High-volume CNC machining is a large-volume production process that produces precision parts that often requires thousands to million of parts. The high-volume process is now a dedicated manufacturing process where speed, accuracy, consistency, and costs-effectiveness of long production runs is paramount.
Q2: What are the key benefits of high-volume machining?
A: The key benefits of machining parts in high-volume with repeatability include the:
Lower Cost per Part: Cost per part is greatly lowered through economies of scale.
Quality & Repeatable Quality: Each part process is automated and dedicated, and are therefore the same, and meeting strict specifications.
High Production Speed: The arrangement of machines and work flow is optimized in manner that minimizes production lead time.
Material Handling Optimization: A high-volume process is generally structured to minimize material waste; saving money and more sustainable.
Q3: What capabilities are necessary for effective high-volume production of machined parts?
A: High-volume milling and turning parts requires a mix of advanced technology and engineering knowledge:
Advanced CNC Technology: Advanced CNC machines including multi-axis CNC Swiss lathes, CNC machining centers, and rotary transfer machines capable of running continuously.
Integrated Automation and Robotics: Using integrated robot systems for automated part load/unload and in-process inspection to maximize uptime.
Design for Manufacturing (DFM): Evaluating your design early for maximum DFM consideration, so parts can be produced in the most efficient, and low error method.
Quality Control Program: Processes to check quality of parts throughout the entire process like in-line inspection methods (CMMs, optical comparators), and use of Statistical Process Control (SPC) to maintain the process in control.
Q4: My project has machined parts that are a combination of milling and turning. Can you meet the precision and complexity with this level of capability?
A: Yes, companies like Falcon CNC Swiss use a fully vertical manufacturing approach. Falcon CNC Swiss is able to provide high volumes of precision parts with a complexity to include both machining and turning work processes with often been done on the same advanced multi-axis machine can help reduce error propagation due to less handling time way.
Q5: How do you provide quality control on thousands or millions of parts?
A: A systematic; multi-level quality control processes is followed to guarantee quality:
First-Article Inspection: The first part out of a line must be thoroughly inspected for proof the process.
SPC Process Control: Real-time process data collected, is proof of front-end process control.
Automated Inspections: Systems can be calibrated dimensioning data, or dedicated gages to check critical dimensions, not just at the time of tooling.
Certificates, and traceability: All materials and processes have full traceability and meet established standards such as: ISO 9001.
Q6: What’s the difference of working with a high-volume specialist compared to a traditional machine shop?
A: High-volume specialists are built for integration and scaling. Operators build special machines, automation, and engineering capabilities for production to run long periods of time. The high-volume specialist; becomes part of your team with a focus on continuous improvement, supply chain reliability, and long-term value with the sustainability engineering solution versus one-off orders.
