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Falcon MFG Co., Ltd.
multi-axis swiss lathe parts
micro component machining
medical swiss machining

Knowledge and Advantages of Swiss Machining Technology at Falcon

At Falcon CNC Swiss, we engage Swiss precision machining with contemporary CNC technology to provide unmatched accuracy and precision. We have twin-spindle Swiss CNC lathes that machine and do both turning and milling at the same time, which provides characteristics that are capable of producing parts—such as screws, pins, and shafts—with tighter tolerances (± 0.005 mm). This allows for:


  • Greater concentricity and finish from other turning options,

  • Less time to set up and assemble parts with operations integrated into machining,

  • High repeatability in the majority of runs.


Read more about our capabilities in the Swiss Machining Services » section.


Enhanced Import Capabilities from Swiss Manufacturer

We have capabilities for:


  • First - High velocity CNC turning and milling - which allows complex geometries to be manufactured in one set-up.

  • Second - Micro-Machining for miniature parts - i.e., Swiss screw machine products and precision turned parts.

  • Third - multi-axis Swiss machine shop operations, which provides fast, precise production of parts less than 50 mm in length.


Our Swiss machining center can offer custom volumes and a range of materials making us a preferred swiss machining supplier worldwide.

Enhanced Import Capabilities from Swiss Manufacturer

Material & Process Synergy

We have extensive experience with material-process combinations:

MaterialKey Attributes
Stainless SteelIdeal for corrosion resistance, medical-grade fasteners
AluminumLightweight and machinable for aerospace components
BrassGreat for precise electrical fittings
TitaniumHigh strength-to-weight, used in critical aerospace parts
Engineering PlasticsCost-effective and chemical-resistant parts

All the parts are precision CNC screw machined to hold tight tolerances and provide a seamless surface finish.

Material & Process Synergy

Industry-Specific Solutions

From titanium neurostimulator casings to 5G brass micro-connectors, our Swiss machining tackles challenges in regulated and high-performance industries.We serve critical industries with tailored fastener and component solutions:

Industrial

Focus

Materials

Case Study

Medical Device Machining

Implants, surgical tools, and diagnostic equipment, bolt and nuts.


Titanium Grade 5: For load-bearing implants.

PEEK (ISO 10993): MRI-safe housings for pacemakers.

Cobalt Chrome: Wear-resistant joint replacements.

Project: 15,000 titanium neurostimulator casings with 0.005mm concentricity.

Challenge: Preventing galling in internal micro-channels.

Solution: Optimized tool path strategies with cryogenic cooling.

Result: 99.9% pass rate under ISO 5841-3 testing.

Electronics & Micro-Optics

Connectors, sensors, and miniature housings, inserts and bushings.


Brass C360: High-conductivity RF shielding components.

Ultem® 2300: Flame-retardant enclosures for IoT devices.

Alumina Ceramics: Insulating substrates for circuit boards.

Project: 500,000 brass micro-connectors for 5G antennas.

Challenge: Maintaining ±0.002mm pin alignment across batches.

Solution: Closed-loop feedback systems on Citizen L20 Swiss lathes.

Result: 0.01dB signal loss consistency in 40GHz testing.

Automotive Micro-Components

Fuel injection systems, sensors, 

pins and shafts, and EV components.


17-4PH Stainless Steel: Corrosion-resistant fuel rail pins.

Magnesium AZ31B: Lightweight housings for LiDAR sensors.

Vespel® SP-21: High-temperature insulators for EV batteries.

Project: 100,000 stainless steel fuel injector nozzles with 0.08mm orifice diameters.

Challenge: Preventing burrs in sub-millimeter fluid channels.

Solution: Adaptive tool wear compensation via AI-driven monitoring.

Result: 15% improvement in fuel efficiency during OEM testing.


Enhanced Quality Assurance

  • Laser-etched UDI codes for FDA-compliant medical parts.

  • CMMs (0.0001" repeatability) for micro-component validation.

  • ASTM F2129 testing to ensure corrosion resistance in implants.

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Ready to Utilize Falcon’s Swiss Machining Facility?

If you are looking for an engineering facility specializing in Swiss machining, Swiss machine shop capabilities and precision Swiss screw machined parts, then Falcon CNC Swiss provides superior service and quality, as well as global coverage.


Accelerate your production with Swiss machining expertise tailored to your industry’s strictest standards. Whether prototyping or scaling to 100,000+ units, we deliver:
⚡ 6-Hour Rapid Quotes – Submit your CAD file by 10 AM, receive pricing by 4 PM.
⚡ Material-Specific DFM Feedback – Optimize designs for titanium, PEEK, or exotic alloys.
⚡ Dedicated Compliance Support – Full documentation for FDA, IATF 16949, or RoHS.


How We Enhanced Quality and Communication


"Falcon CNC Swiss produced 80,000 aluminum LiDAR sensor housings for our autonomous vehicle project. Their AI-driven toolpath optimization reduced machining time by 25%, and the anodized finish passed salt spray testing for 1,000+ hours. Seamless PPAP documentation saved us 3 weeks in OEM approvals."


– Michael T, Senior Manufacturing Director
A Mobility Systems

   

Contact us to request samples or a custom quote today! Upload Your Design & Get Started →


Swiss Machining FAQ

Q1: What materials can be machined using Swiss screw machining?

A: We specialize in medical-grade metals like titanium Grade 5/23 and 316L stainless steel, as well as engineering plastics such as PEEK and Ultem®. These materials are ideal for implants, micro-connectors, and FDA-compliant devices.

 

Q2: What tolerances can your Swiss machines achieve?

A: Our 7-axis Swiss lathes consistently deliver ±0.0002" tolerances, even for parts as small as 0.5mm diameter (e.g., hypodermic needle guides).

 

Q3: Do you offer cleanroom packaging for medical components?

A: Yes. Medical parts are machined in ISO Class 8 cleanrooms and vacuum-sealed with anti-static packaging to meet FDA and ISO 13485 requirements.

 

Q4: Can Swiss machining handle internal features like micro-threads?

A: Absolutely. Our live tooling and subspindle integration allow us to machine M0.6 threads and internal slots as narrow as 0.1mm without secondary operations.

 

Q5: How do you ensure material integrity for implants?

A: We perform XRF spectroscopy to verify alloy composition and ASTM F2129 testing to validate corrosion resistance for implantable devices.

Your Best Choice For Precision Machining Service
Welcome to Falcon Swiss Machining Factory, your premier source for high-precision manufacturing solutions.