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Falcon CNC Swiss engineers mission-critical valves and couplings for systems demanding leak-proof reliability. Our CNC Swiss lathes achieve ±0.001mm tolerances on materials like 316L stainless steel (ASTM A276) and biocompatible PEEK, ensuring compliance with ISO 13485 and FDA standards. From implantable micro-valves for drug delivery systems to high-pressure hydraulic couplings for industrial pumps, we combine Swiss machining precision with 100% CMM inspection.
Swiss machining’s moving headstock technology eliminates tool deflection, enabling unmatched precision for valves and couplings:
Surface Finish: Mirror-polished bores (Ra ≤0.1μm) reduce fluid turbulence in medical pumps.
Material Versatility: Machined from titanium (Ti-6Al-4V), Inconel 625, and FDA-compliant PEEK.
Sealing Integrity: Thread profiles (NPT, BSPP) with ±0.002mm concentricity for zero-leak performance.
| Material | Applications | Key Properties |
| Ti-6Al-4V | Implantable drug delivery valves | Biocompatible, MRI-safe |
| Inconel 625 | High-temperature fuel lines (EV batteries) | Resists oxidation up to 980°C |
| PEEK | Semiconductor chemical delivery systems | Electrically insulating, chemical inert |
Medical:
Implantable Ports: Ti-6Al-4V valves with electropolished lumens (ASTM F136) for chemotherapy devices.
Sterile Fluid Systems: 316L stainless steel quick-disconnects, passivated per ASTM A967.
Automotive:
EV Battery Cooling: Inconel 625 couplings for liquid cooling plates, tested to 20,000 thermal cycles.
Hydrogen Fuel Cells: PEEK couplings with Vespel® seals for H₂ leakage rates <1 ppm.
All components undergo 100% CMM inspection with detailed reports, including:
Dimensional Accuracy: ±0.001mm tolerance verification.
Pressure Testing: Hydrostatic testing to 10,000 PSI for hydraulic valves.
Certifications: ISO 13485, FDA 21 CFR Part 820, RoHS
Optimize your hydraulic, pneumatic, or fuel systems with Swiss-machined valves and couplings.
✅ Pressure-Tested to 10,000 PSI
✅ AS5202 & SAE J1926 Compliance
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"Falcon delivered 50,000 Inconel 625 fuel line couplings for our hydrogen-powered vehicles. Their cryogenic machining prevented embrittlement at -40°C, and the ITAR-compliant documentation accelerated DOD approvals."
– James Park, Senior Engineer
✓ ITAR-Registered Project
FAQ
Q1: What tolerances are achievable for valve spools?
A: We hold ±0.001mm on spool diameters and 0.005mm cylindricity for smooth operation in hydraulic systems.
Q2: Can you machine anti-vibration couplings?
A: Yes. Delrin® AF couplings with Swiss-machined dovetail grooves reduce NVH by 30% in industrial pumps.
Q3: How do you test valve leak rates?
A: We use helium mass spectrometry and ISO 5208 protocols to certify leak rates <0.1 sccm.
